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Homepage Fill Out a Valid Welder Performance Qualification Record Template

Guide to Writing Welder Performance Qualification Record

Completing the Welder Performance Qualification Record form is an essential step in documenting a welder's skills and qualifications. This form captures various details about the welder, the testing process, and the results. Follow these steps to accurately fill out the form.

  1. Welder’s Information: Enter the welder’s name, ATF number, test number, and Social Security number. Include the date of completion.
  2. Reference WPS Number: Fill in the reference Welding Procedure Specification (WPS) number.
  3. Qualification Test Details: Specify the code or specification used for the qualification.
  4. Welding Process and Type: Indicate the welding process (manual, semiautomatic, mechanized, or automatic) and check whether backing was used or required.
  5. Base Metal Specifications: Provide the specification or P/M number, and indicate the plate or pipe thickness for both groove and fillet welds.
  6. Pipe/Tubular Dimensions: Enter the outside diameter for both groove and fillet pipe or tubular welds.
  7. Filler Metal Information: Fill in the filler metal specification number, classification number, and diameter. Indicate if a consumable insert or penetration enhancing flux was used.
  8. Deposited Weld Metal Thickness: Record the thickness of the deposited weld metal.
  9. Current and Polarity: Specify the type and polarity of the current, including the range in amperes.
  10. Metal Transfer Mode: Indicate the metal transfer mode (GMAW or FCAW).
  11. Torch Shielding Gas: Enter the type and flow rate of the torch shielding gas. If root shielding gas was used, specify the type and flow rate.
  12. Test Positions: List the test positions (e.g., 1G, 2G) and the qualified positions (F, H, V, O, or All).
  13. Progression: Indicate the vertical progression method (uphill or downhill).
  14. Mechanical Test Results: Record the type and figure number of the mechanical tests conducted, along with the results.
  15. Non-destructive Examination Results: Document the radiographic results, including the report number and who conducted the testing. Note the visual inspection results (pass or fail) and provide reasons if applicable.
  16. Certification: Certify the accuracy of the statements in the record. Include the date qualified, the ATF name and number, and the signature of the Certified Welding Inspector (CWI) along with their number.

Document Breakdown

Fact Name Description
Purpose The Welder Performance Qualification Record form is used to document a welder's qualifications and skills in various welding processes.
Essential Information This form requires key details such as the welder’s name, test number, and the specific welding processes used during qualification.
Governing Standards The qualifications must adhere to standards such as AWS D1.1 and AWS B2.1, which outline the requirements for welding performance.
Test Results Results from mechanical tests and non-destructive examinations must be included to validate the welder's skills and the quality of the welds.
Certification After completing the necessary tests, the form must be signed by a Certified Welding Inspector (CWI) to certify the accuracy of the record.

FAQ

What is the purpose of the Welder Performance Qualification Record form?

The Welder Performance Qualification Record form serves as a formal documentation tool that verifies a welder's skills and qualifications. It records the specific tests a welder has completed and the results of those tests. This information is crucial for employers and regulatory bodies to ensure that the welder meets the required standards for safety and quality in welding operations.

Who needs to complete this form?

This form must be completed by welders and welding operators who are seeking to demonstrate their proficiency in various welding processes. It is particularly important for those working in industries where compliance with specific codes and standards, such as AWS (American Welding Society), is mandatory. Employers may also require this documentation to ensure their workforce meets industry standards.

What information is required on the form?

The form requires several key pieces of information, including:

  • Welder's name and identification numbers (such as ATF and Social Security numbers)
  • Date of the qualification test
  • Reference WPS (Welding Procedure Specification) number
  • Details about the welding process used, including type and position
  • Results of mechanical tests and non-destructive examinations

All of this information helps to create a comprehensive profile of the welder's capabilities.

What types of welding processes are covered?

The form accommodates various welding processes, including manual, semiautomatic, mechanized, and automatic methods. Specific details about the type of welding performed, such as GMAW (Gas Metal Arc Welding) or FCAW (Flux-Cored Arc Welding), are also documented. This allows for a clear understanding of the welder's expertise across different techniques.

What are the mechanical test results?

Mechanical test results refer to the evaluations conducted to assess the strength and integrity of the welds produced by the welder. These tests can include tensile tests, bend tests, and impact tests, among others. The results are recorded on the form, providing evidence of the welder's ability to produce welds that meet specified standards.

What does the non-destructive examination involve?

Non-destructive examination (NDE) is a critical part of the qualification process. It involves testing methods such as radiographic inspection to evaluate the quality of the welds without damaging them. The results of these examinations are documented on the form, indicating whether the welds passed or failed inspection. This process ensures that any defects are identified before the welds are put into service.

How long is the qualification valid?

The validity of the qualification can vary based on industry standards and specific employer requirements. Generally, qualifications may need to be renewed periodically, especially if there are changes in welding processes, materials, or codes. It is essential for welders to stay informed about the duration of their qualifications and any necessary re-testing.

Who certifies the information on the form?

The information on the Welder Performance Qualification Record form is certified by a qualified individual, typically a Certified Welding Inspector (CWI). This person verifies that the tests were conducted according to the applicable codes and standards. Their signature on the form adds credibility to the qualification record and assures employers of its authenticity.

Welder Performance Qualification Record Example

WELDER and WELDING OPERATOR PERFORMANCE

QUALIFICATION RECORD

 

Welder’s Name:

 

 

 

 

ATF No:

 

Test No.

 

Welder’s SS No. XXX-XX-

 

Date:

 

 

Reference WPS No:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VARIABLE

 

 

QUALIFICATION TEST DETAIL

 

 

QUALIFICATION RANGE*

 

 

Code or Specification Used:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welding Process and Type:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual

Semiautomatic

 

 

Manual

 

Semiautomatic

 

 

 

 

 

Mechanized

Automatic

 

 

Mechanized

Automatic

 

 

 

 

 

 

 

 

 

 

 

Backing:

 

 

 

Used

Not Used

 

 

Required if used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Base Metal

Spec/P or M-Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plate/Pipe Thickness – Groove

 

Plate

Pipe

Thick.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plate/Pipe Thickness – Fillet

 

Plate

Pipe

Thick.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pipe/Tubular Outside Diameter – Groove

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pipe/Tubular Outside Diameter – Fillet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Filler Metal

Specification No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Classification No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diameter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Consumable Insert

 

Yes

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Penetration Enhancing Flux

 

Yes

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Deposited Weld Metal Thickness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current/Polarity & Current Range

 

Type/Polarity:

 

 

 

 

 

 

 

 

 

 

 

 

 

Range:

Amperes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Metal Transfer Mode (GMAW or FCAW)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Torch Shielding Gas

 

Type:

 

Flow:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Root Shielding Gas

 

NA Type:

Flow:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Position(s)

 

 

 

Test Position(s) (1G, 2G, etc.):

 

 

Qualified Position(s) (F, H, V, O, or All)

 

 

 

 

 

 

 

 

 

 

Vertical Progression

 

Uphill

Downhill

 

 

Uphill

Downhill

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* NOTE: Insert NA for Variables that are identified as Non-essential in the Code or Specification used for the Performance Qualification Test

 

 

 

 

MECHANICAL TEST RESULTS

 

 

 

Type And Figure No.

 

 

Results

 

Type And Figure No.

Results

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Guided mechanical Testing Conducted By:

 

Date:

 

 

 

 

 

 

 

 

 

 

 

 

 

NONDESTRUCTIVE EXAMINATION RESULTS

 

 

 

Radiographic Results:

 

 

 

Report No.

 

 

 

 

 

 

 

 

 

 

Radiographic Testing Conducted By:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welding Witnessed By:

 

 

 

Visual Inspection: Pass

Fail (reason

)

 

 

 

 

 

We certify that the statements in this record are correct and the test welds were prepared, welded and tested in accordance with

 

the requirements of: AWS D1.1-

, AWS B2.1-

Other:

 

 

 

 

 

 

 

 

 

Date Qualified:

 

ATF Name and Number:

 

 

 

 

 

 

Signed By:

CWI No.

 

 

 

 

 

 

 

 

ATF WPQR Blank Form 2010-04-15

 

 

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